Understanding Our Process
Our installs are usually a 2 day process to achieve optimal results
Step 1: Surface Preparation
Surface preparation is key! We use a diamond grinder to prep the concrete garage floor for epoxy coating. This is one of the most effective and efficient methods. By using a diamond grinder we get take a top layer of concrete off and get a fresh concrete surface. This removes contaminate, creates a smooth level surface and improves adhesion.
Step 2: Applying Epoxy
We use Sherwin-Williams MPE (Multi-Purpose Epoxy) industrial grade coating for our base coat. This two-part epoxy is one of the best products used in the market currently and makes for a durable, resistant and great looking floor.
Step 3: Applying Vinyl Flake
After the MPE has been applied (while still uncured) we apply Torginol flake over the top. This flake comes in thousands of colors which allows the customer a one-of-a-kind floor. When applying the flake, we use a method called “broadcasting until rejection” which means we throw an abundant amount of flake on the floor until it rejects it and no longer sticks. Then we allow the flake to cure into the MPE until the next day.
Step 4: Removing Excess Flake
After the MPE and flake has cured and adhered to the concrete we remove the excess flake that did not adhere. Once cleaned up, we use a scraper to level out the flakes to give a smooth but still textured surface.
Step 5: Applying Polyaspartic
The last step in the process is to apply a top coat. This clear topcoat is a polyaspatic which differs from epoxy in a couple ways. The advantage of the polyaspartic is it has UV stability, high durability, great temperature and weather resistance. This top coat leaves your garage floor with a shine that last for the years to come.
Sawtooth Epoxy Backed by Sherwin Williams products
Why we use Epoxy versus Polyurea Base Coat
Watching this 5 minute video will you give a better idea of why use an epoxy base coat versus a polyurea as well as a rough idea of our whole process as ours is very close.